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你知道一根枪管是怎样制造出来的吗加工工艺有多复杂

发布时间:2019-07-26 12:07
作者:AG竞咪厅

  枪械的种类多种多样,大致可以分为手枪、步枪、机关枪等等。枪械的基本原理也都大致相同,对于来说枪管绝对是它的灵魂所在。但是你知道吗?一根枪管并不是直接铸造出来的,而是用整根的铁棒钻出来,这主要是为了承受子弹发射药爆炸时所产生的巨大压力。现在的枪管都会由一根成型的无缝钢管锻造而成,而枪管的孔都是在钢管毛坯,热加工时就已经钻出来,而不是在合金钢块上直接钻出来。之所以不采用铸造的工艺,理由也很简单,铸造出来的枪管强度不够,寿命短,容易发生炸膛的事故。所谓的铸造工艺就是将金属加热成液体,然后将液体倒入事先制作好的模具空腔内,然后冷却凝固,得到零件和毛坯的金属热加工工艺。这种方法人类在几千年前,在青铜时代就已经熟练掌握了,而到了热兵器出现之后锻造也用来制造过炮管、枪管。这种工艺加工难度小,速度快便于大规模制作武器,但是拥有先天性的不足。因为液体在冷却过程中极易混入空气,导致铸造件会产生气孔。模具本身也会因为受热膨胀,导致模具的精度以及清洁度不够,会造成铸造件存在较多的沙眼、裂纹。铸造件由于内部分子结构比较松散,导致了强度不足的问题,所以这种武器安全性很差,很容易发生炸膛的事故。如果是火炮发生炸膛,后果更不堪设想。现在的枪管普遍采用锻造工艺制造,而且是高精度锻造冷锻工艺,使用这种工艺必须先制作出合格的,高强度且富有韧性的无缝钢管才行。无缝钢管在制造过程中就有穿孔这一工序,枪管的内堂也是在这个基础上加工而来。有了高强度的合金无缝钢管毛坯,下一步就是检验冷锻工艺的时候,将毛坯件固定在冷锻机床上一边旋转一边用铰刀对内膛进行打磨扩孔。这一过程,毛坯件会由粗变细、变长,分子间的结构变得更加密实,强度增加了不少,难度系数很大。枪管成型后,还要在内部刻画上膛线,这就要用到深孔机加工工艺。膛线的加工一般可以分为勾刀拉销法和刮刀法,但原理都是在枪管内壁反复拉华,最后刻出阴线和阳线,这样一根合格的枪管才算制作完成。这样冷锻和机加工制造而成的枪管,平均寿命可达15000发。

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